ZEM, the electric car that cleans the air while driving

ZEM, the electric car that cleans the air while driving

ZEM

Zem is the prototype of an electric car capable of capturing part of the CO2 present in the air. A vehicle built by a team of students from the Eindhoven engineering faculty that aims to bring a completely CO2-neutral vehicle to the market at all stages of its life.

We are still in a concept phase but we have already understood that we will be able to increase the performance of these special filters by trapping more and more CO2, commented Louise de Laat, team manager.

Specifically, the prototype would be able to capture 2 kg of CO2 for every 20,000 miles traveled. If we think that the team is still at the beginning of the development phase of these particular filters, it is not excluded that in the next few years the results may be completely more efficient.



We are 35 students at which was given the opportunity to create a virtually zero-emission car. We wanted to give numerous insights to show that if the industrial sector were fully committed it could adopt numerous solutions to reduce the environmental impact of cars, added Nikki Okkels, head of external relations at the Eindhoven institute. | ); }
To distinguish the vehicle, the choice of other solutions that aim to reduce the environmental impact even during the production phases. For the bodywork, the students of the Eindhoven institute have in fact decided to use 3D printing and make it with special recycled plastics that can be used again at the end of the vehicle's life. Another technology implemented on the Zem is bidirectional charging; as we know, bidirectional charging technology allows cars to supply energy to homes when no energy is generated at that moment, thus functioning as a storage system for the home's electricity grid. The bi-directional charging technology has also been combined with solar panels implemented on the car roof to offer greater autonomy.





Prototype EV scrubs CO2 from the air as it drives along

A student team from the Eindhoven University of Technology has built a prototype electric passenger car that removes and stores carbon dioxide from the air as it rolls down the road, with the aim of capturing more CO2 than is emitted during the full lifecycle of the vehicle.


The project is the seventh for the TU/ecomotive students, following 2018's Noah concept and the Luca from 2020. The challenge for the Zem (EM-07) team was to build a carbon net-zero electric vehicle.


The team created a monocoque and body panels using additive manufacturing techniques to reduce material waste and produce 'as little CO2 emissions as possible' while also making use of recycled plastics, which can be shredded and re-used for other projects.


The use of recycled plastics continues inside, along with sustainable materials like pineapple leather. Polycarbonate is the material of choice for the windows instead of glass, which the team says is better for the environment. And a modular infotainment system, modular electronics and modular lighting were installed as well, which can all be reused in other products.

The Zem prototype EV was produced using recycled plastics, 3D printing, modular and reusable electronics, and sustainable materialsThe Zem prototype EV was produced using recycled plastics, 3D printing, modular and reusable electronics, and sustainable materials

Eindhoven University of Technology/Bart van Overbeeke


The fact that the Zem is an electric vehicle means that zero carbon dioxide is emitted while it's being driven around. As the focus of this project was the car's carbon footprint and recyclability, details on the drivetrain are scant but the students have told us that there are nine 2.3-kWh modular battery packs installed, there's a 22-kW motor and there's 'an old Audi differential with a relatively high gear ratio to increase the torque.'


We also know that regenerative braking has been included to eke a little more out of the batteries, and photovoltaic cells have been incorporated on the upper surfaces to extend range. Bi-directional charging is cooked in too, and digital mirrors employed to reduce aero drag.


What looks like a fairly standard grille to the front actually flows to direct air capture technology – for which the students are seeking a patent – that scrubs the air as the vehicle moves along. The team claims that up to 2 kg of CO2 could be removed for every 20,600 km (12,800 miles) traveled per year at around 60 km/h (37 mph). Though this isn't a great deal on its own, if the technology was to be rolled out to the millions of cars on the road around the world then it has the potential to make a real contribution to decarbonization efforts.

The Zem prototype passenger car was produced with low carbon in mind during production, operation and end-of-lifeThe Zem prototype passenger car was produced with low carbon in mind during production, operation and end-of-life

Eindhoven University of Technology/Bart van Overbeeke


The Zem's filter currently fills to capacity after 320 km (~200 miles), and the thinking is that such filters could be cleaned using green energy and the captured CO2 stored in a tank as the EV is topped up at charging stations, and then reused to capture the next batch.


What happens to the captured CO2 after drop-off isn't clear – though we have seen some interesting projects recently that show potential in dealing with such things, including using it to make more eco-friendly concrete, creating synthetic fuels and plastics from simple chemical building blocks and even putting the fizz in bubbly water.


'It is really still a proof-of-concept, but we can already see that we will be able to increase the capacity of the filter in the coming years,' said team manager Louise de Laat. 'Capturing CO2 is a prerequisite for compensating for emissions during production and recycling.'


The students have also looked at what happens to the Zem at the end of its useful life, with a view to re-using or recycling as much of the car and its components as possible.

The Zem passenger car is a proof of concept designed to inspire others to take up the carbon net-zero challengeThe Zem passenger car is a proof of concept designed to inspire others to take up the carbon net-zero challenge

Eindhoven University of Technology/Bart van Overbeeke


Work continues to improve on the concept and head toward carbon net-zero, with team members and the Zem heading to the US in August for a tour of universities and companies, in the hope that the concept will inspire others to take up the challenge.


'We want to tickle the industry by showing what is already possible,' said the team's external relations manager, Nikki Okkels. 'If 35 students can design, develop and build an almost carbon-neutral car in a year, then there are also opportunities and possibilities for the industry.'


'We call on the industry to pick up the challenge, and of course we are happy to think along with them,' Okkels continued. 'We're not finished developing yet either, and we want to take some big steps in the coming years. We warmly invite car manufacturers to come and take a look.'


Source: TU/ecomotive